Elasticity and mechanical metamaterials
Can one carbon material be both ultra-hard and conductive?
Open access · cc by · source: Europe PMC
Squeezing and heating glassy carbon in a narrow temperature window produced a carbon composite of tiny diamonds in conductive graphene that is nearly as hard as diamond yet still conducts electricity.
Study at a glance
- Design
- Other — Glassy carbon compressed at 25 GPa and heated to three temperatures; recovered composites characterised structurally, mechanically and electrically, plus molecular-dynamics compression of nanopillars.
- N
- No single N: three main composite samples (made at three temperatures) plus repeat syntheses; simulations used nanopillars of two diameters.
- Population
- Nanodiamond / disordered multilayer graphene (ND/DMG) carbon composites synthesised from glassy carbon
- Outcome
- Knoop hardness, Young's modulus, micropillar compressive strength and elastic strain, electrical conductivity, and simulated shear-band behaviour
Structured fields used in claim comparison tables when every cited study has a complete layer.
Key findings
Diamond content rose with synthesis temperature (about 20%, 50% and 70%), and nanodiamond grains averaged about 4.8 nm, joined to the graphene matrix through an irregular, incoherent interface of mixed sp2/sp3 bonds. Hardness climbed to 53 GPa for the most diamond-rich composite, exceeding cubic boron nitride, and micropillars reached compressive strengths up to 54 GPa with roughly 10% elastic strain before fracture. Room-temperature conductivity stayed in the range of about 670 to 1,240 S/m because the graphene matrix provides conducting paths. Simulations showed that nanodiamonds block the spread of shear bands through the graphene, explaining the higher strength.
Methodology
The authors compressed glassy carbon to 25 GPa and heated it to temperatures between 1,050 and 1,150 degrees C for one hour, producing three composites with increasing diamond content. They imaged the structure with X-ray diffraction, Raman spectroscopy and atomic-resolution electron microscopy, then measured hardness by indentation, strength by compressing micron-sized pillars, and electrical resistivity from 4 to 300 K. Molecular-dynamics simulations compressed model nanopillars with and without embedded nanodiamonds to explain the mechanics.
Limitations
The results come from a small number of millimetre-sized samples made in a large multi-anvil press, so it is unclear whether the material can be produced at useful scale or cost. The micropillar tests probe micron-sized volumes, which often show higher strength than bulk pieces, and fracture toughness is not reported. The simulations use idealised nanopillars about ten nanometres across and a very fast strain rate, so they illustrate a mechanism rather than reproduce the measured numbers. The claim that the composite is the hardest and strongest carbon/carbon composite rests on comparison with literature values measured by other groups and methods.
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